Pressure Sensors


Sensors are devices that change their shapes when Pressure is applied. Primary elements are the first and most important in every instrument. With the help of sensors we can check the condition of process and control them.

There are some types of pressure sensor.


1)      Diaphragm
2)      Capsule
3)      Bellows
4)      Bourdon tubes

I.                   (C-type)

II.               Helical

III.            Spiral


v   Diaphragm


The Diaphragm is one of the three types of elastic element of pressure sensor
A Diaphragm is consisting a thin layer or film of material.
 Applied pressure causes a displacement of diaphragm and this movement is measured by displacement transducer.
Different types of diaphragm sensor are used measured Absolute Pressure or Gauge Pressure.



  • Ranges;

Absolute Pressure
Up to 50 Bar
Gauge Pressure
Up to 2000 Bar
Differential Pressure
Up to 2.5 Bar



  • Materials of Diaphragm


Materials
Specification
Plastic \ Rubber
Cheap
Metal
Better Accuracy
Stainless steel
High Temp. Corrosive Range (700 MPa)
Ceramic
Good for Strong Acid \ Alkali's

  • Magnitude of diaphragm


Normally the magnitude of diaphragm displacement is 0.1mm.

v  Capsule


Capsules are two diaphragms are joined back to back. Pressure applied on space between the diaphragms and forcing them to expand. And a transducer is attached for measuring the deflection of Capsule. The deflection of capsule is depends on its, Diameter, thickness and elasticity.

  • Materials


1.    Stainless steel
2.    Iron nickel alloy 
3.    Phosphor bronze

Pressure range of capsule using these materials is up to 350 kpa.
Capsule can be joined together for increasing sensitivity.

v   Bellows


In Bellows the diaphragm is separated by a corrugated tube.
Bellows is the most sensitive for Low pressure measurement [0 to 210 kpa].
When Pressure applied on Bellows it produced transitional motion on end of the bellows and that can be measured by transducer.


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